DoDie-cutting processing plant, The problems encountered every day may be different, good at summing up the experience, talent go faster, go further.

Poor size

① Punch/Knife Mold Specification Error: (Drawing size and request does not match/mold is not manufactured according to drawings);

Countermeasure: Re-manufacture drawings or re-open the mold.

② theoretical specifications and practical use do not match: (the product theory size and physical assembly does not fit, the formation of assembly effect or function can not be reached);

Countermeasures: According to the effect of the re-manufacturing specifications of technical materials, the product processing mold fixture and confirmation must be a practical product.

③ mold wear or damage caused deformation: (Mold Summer Palace is not enough or improper use, the formation of mold super time use or too fast wear)

Countermeasure: Regularly inspect the mold, confirm the service life and maintenance method of the mold, maintain and re-manufacture the mold regularly.

④ material processing or deformation: foam material or material than soft material is processed, because the force is easy to deform, processing by punching and cutting material first extrusion shrinkage, molding and stretching, will form a larger shape, the size of the inner hole smaller.

Countermeasure: For different materials, when opening the mold need to stop the evaluation of the mold processing material, according to the product material characteristics of the appropriate relaxation or reduction of size.

Poor position offset

① material cutting or off-type paper, when the cutting edge is not QI, if the subsequent position depends on the cutting edge positioning, it will produce die-cutting bias hidden danger. Special refers to paper type off-type paper products.
Countermeasure: When the rule is divided or divided, the material or the off paper "S" Edge difference request, quantification can be measured; the storage conditions of the adhesive after cutting need to be carried out according to the rules, to avoid the relative shift of the adhesive material and the reel, affecting the composite.

②PET bottom paper products for the first time composite ordinary to cut edge or stripe edge as the positioning; the first die-cutting, ordinary will rush positioning, the second die-cutting will be the first die-cutting when the positioning hole chase molding, at this time if the third die-cutting when the chase hole, two times the chase hole will have a relatively necessary offset, This will have an impact on the size edge of the final molded product.

Countermeasures:Precision Die CuttingAfter punching two times die-cutting positioning hole, the speed of the first die-cutting, the velocity of the second time and the relative position of the two data, is the key to affect the second die-cutting, but also the second die-cutting when the positioning adjustment, in addition to the machine automatic chase, but also to ensure the adjustment of the jump distance. Positioning holes along the direction of the paper, positioning the front of the hole is pressed to, it means that the jump distance is not enough or the speed of the paper is slow, along the direction of the paper positioning hole is pressed to, it means that the jump distance is too large or the paper speed through fast.

③ repeatedly compound and die-cutting products easy to get out of the size of the edge of the probability is greater;

Countermeasure: So every time the composite and die-cutting, need to pay special attention to the head and the end of the material, there is a compound when the data wrinkle part also need to pay attention to the difference.

Product Hair Edge

① Punching/knife die blade wear or deformation, incomplete is the main reason;
Countermeasure: Regularly check and maintain the punching die, sharp state of the knife, change the shape of the outside, or defect state. Time, personnel, maintenance methods are required to be documented.

② off-type paper or product bristles, except for material reasons, punching is not in place or pad knife is not enough, the way of waste disposal is also the reason for composition.

Countermeasure: The first piece or the first 10-15 die punching effect test to confirm is the key. The punching is not in place and the pad knife is not common enough to be found and adjusted; The waste disposal method is not correct, the statistical production and discharge of waste bristles results, try other waste discharge methods compared to be able to draw up the treatment plan.

Anti-departure type

① current Off-type paper is used for straight die-cutting products. Off-type paper strips are easy to produce powder scraps, polluting the appearance of products. And the bottom silicon oil layer is prone to punching and cutting injury, after the adhesive activity, the removal of the reverse, serious performance when the silicon oil layer is brought up.
②PET type of membrane is essentially transparent or blue, other colors are but rare. This type of off-film strip does not produce powdery, but with static electricity is easy to be adsorbed by other granular debris.

③ whether it is paper or PET and other off-type bottom paper, the appearance is coated with off-type silicone oil will be off-type, but the coating is not average or drying is not at that time, will produce part of the uneven force of the attack: off-type force performance, part heavy, partial light phenomenon. There is also glue and off-type Lectra weight related, light departure type is less than 10G, 10-15G for the medium off type, 25-40G focus on the departure type, 40G above the re-departure type. Special elucidation: The product with the handle, affixed after the handle belt reason: 1, the handle is heavier than the type of force or glue and the dissociation force does not match. 2, the product surface roughness, the shape/size of the veneer, the time after the sticker, and the way to uncover the handle.

The reasons for the non-④ of products are:

1, off-type silicone oil cutting injury, glue glued to the wound, not easy to leave the type. Countermeasure: The die-cutting depth of the machine should be used as a die-cutting test machine, and the average depth of the incision should be based on the non-injury and the off-type silicon oil layer.

2, off-type paper off-type silicone oil coating is uneven, this is a common phenomenon. This phenomenon is more serious if the removed paper purchased is defective. Countermeasure: Product ontology material is special, the cost is high, the bad rate is high product initiative uses the off-type force better information.

3, glue viscosity and off-type paper does not match, especially after the placement of a period of time, the performance is more prominent.

Countermeasure: In the Product sample, choose and glue matching off-type paper, simple test method is: will be supporting the double-sided adhesive three, affixed to the off-type paper, at room temperature, placed 36 hours later, try to uncover, issued a "pop, snapped" sound when the need to pay attention, and then and just fit on the lift strength, feel heavier Consumer goods will be produced after a long time will be off-type weight. If the three days after the contact with the initial bonding to the feel difference is not big, that is, the supporting information available.

Appearance crease/indentation/Scratch

① crease multiple seizures in the material of hard products, ordinary for the heavier external force caused, such as stacking or the machine on the platform of hard things extrusion, there are manual work when the handling is not produced, or finger-top pressure caused.

Countermeasure: When stacking according to the standard height and spacing placement, the machine on the platform can not use more hard items extrusion data, manual handling can not dump or impact data. Wear gloves or finger covers during your homework.

② scratches, scraping in the sub-bar or machine walking paper, the feeder rod or pressure rod or data through the part of the formation of hard objects.

Countermeasure: When all the materials on the machine pass by, the contact part of the cleaning or packaging maintenance, reduce the hard-shaped impurities or parts of the row, scraping data.

Color difference

① data due to pollution of the product color differences: such as metal data by pollution oxidation, other data contaminated by chemical agents, sunlight long or high temperature discoloration, etc.;

Countermeasures: Raw materials and product protection as the main measures to avoid hand and other chemical agents contact with the data and product appearance, to eliminate physical or chemical color differences.

The color difference between batches in which the ② data itself exists: electroplating or appearance disposal data, or the color difference of the material color by the consumer batch.

Countermeasure: 1, select the data need to be full of thinking to the batch color difference and as far as possible to understand the reasons for the formation, send samples as far as possible to sign a limited role model to save and timely update.

2, different batches of data made of products need to be packed separately, can only be awarded the same color products. Communicate with customers in a timely manner when necessary.
③ product inventory is too long, resulting in color changes, and the surface is not divided.

Countermeasure: Reduce inventory and time, as far as possible in the customer service online application.

Bubble/impurity/edge upturned

All are improper protection formation, environmental cleanliness maintenance, product extrusion is not correct, the friction between products is too large, are the cause of the cause. Cleaning and product sealing maintenance during workshop and handling requires documented and actionable operating standards and training execution.