Die-cutting processing plantA wide variety of materials, tape is one of them, today with you focus on the common sense of popular science tape and varieties, and understand the die-cutting processing of the information used, believe that many senior die-cutting engineers or masters have heard.
Structure of the tape
1, glue is a high molecular weight of the material (activity), with different temperature, humidity, pressure to produce deterioration of the phenomenon;
2, glue can be divided into dry, wet two kinds: dry-sticky focus into an inverse ratio (conventional more dry and non-stick), wet-sticky focus is proportional (conventional more wet and sticky);
3, Eternal fixed glue: Thermal Hardening thermal sol, such as the Japanese East M series.
Varieties of Glue
A, acrylic glue system (ACRYLIC)
Advantages: Easy to process consumption, good transparency, temperature-resistant 130°, low price, good weatherability, extremely long service life, good adhesion to steel plate;
Defects: Compared with RUBBER, the viscosity is worse and the temperature is more sensitive.
B, Rubber (RUBBER)
Advantages: Strong initial adhesion, waterproof, temperature-resistant 90°~120°, cheap price, good viscosity on the steel plate, (but the price of thermal hardening is high);
Defects: not easy to process, easy to oxidize, easy to residue glue, poor weather resistance, low temperature difference;
C, silicone system (SILICON)
Advantages: Warm-resistant 180° above, good weatherability, good adhesion to silicon data (for sulfide adhesion), long application life;
Defects: Higher prices, poor initial adhesion (low viscosity), not environmentally friendly;
D, Thermal Sol system (hardening, activation)
Advantages: Good weatherability, low price, fast glue consumption;
Defects: The use of procedures jumbled;
Base material Parts
DU POND in the United States has developed four industrial materials on its own, and the substrates used in tape are:
A, MYLAR: That is, POLYESTER, the Japanese industry known as PET;
B, KAPTON: Also known as POLYIMDE, or gold-plated tape (PI);
C, NOMAX: Usually the industry known as Merino paper, DuPont's common number is 410# (no glue), the number of the day East is NO.380;
D, TEFLIN: The industry is known as Teflon, is a kind of acid and alkali resistance and high temperature has a higher coefficient of friction data;
Varieties of substrates
A, PVC
Advantages: Good labeling, anti-acidic, a variety of colors to choose from;
Defects: Poor elasticity at low temperatures, high temperature can only withstand around 80°;
B, PE
Advantages: Excellent labeling, anti-acid and solvent, fit economic benefits;
Defects: Appropriate resilience after application, heat resistance as long as about 77 °;
C, PET
Advantages: Good friction resistance, strong tensile strength, solvent resistance, a variety of colors can be selected, high transparency, temperature resistance up to 130 °;
Defects: Cutting when the formation of double knife will be easy to tear, too thin when the electrostatic effect caused by the use is not easy;
D, Metal foil
Advantages: Isolation of moisture and dust, superior thermal reflectivity, good temperature resistance, aluminum foil 310°, lead foil 150°, and not easy to extinguish, outdoor climate, lead foil acid resistance;
E, Teflon
Advantages: Appearance will not stick to sticky, high temperature resistance, room temperature can reach 200°, instantaneous temperature can reach 277°, acid-alkali and solvent, low-temperature excellent adhesion, excellent moisture barrier;
Defects: High price, and the material will damage the environment;
F, Glass fiber
Advantages: Strong tensile strength, excellent thermal insulation effect, 204° temperature resistance up to several hours, not easy to extinguish;
Defects: Moisture barrier difference, poor volley;
G, KAPTON
Advantages: High temperature resistance, temperature up to 180°, and has a high resistance voltage of about 6.6KV;
Defect: The price is several times more expensive than PET.
Tape is actually die-cutting processing of the information used in a small part, the following small series to you attached to the die-cutting processing of the information used, and stop the classification summary, so that die-cutting master have some understanding and deepen the impression.
Main die-cutting processing materials
1, optical film Category:
Optical film, polarized film, diffusion film, brightening film, reflective film, brightening composite film, light Guide film, optical maintenance film, hardened film/anti-scratch film/anti-peep film/explosion-proof film/anti-glare film, IMD film, ITO film, OCA optical glue and other touch screen/display screen film.
2, Adhesive Category:
Double-sided adhesive die-cutting, Electronic tape (polyimide tape, etc.), PE, PET, OPP maintenance film/maintenance tape, labels, metal foil (copper foil, aluminum foil) tape, foam, etc., as well as off-type film/paper;
3,Conductive shielding material die-cuttingClass:
Conductive foam cotton, conductive cloth, copper foil, aluminum foil, copper foil Myra, aluminum foil Myra and other EMI data;
4, Insulation Category:
PET/PC/PVC film, Fireproof fast bar paper, green shell paper, Kraft Cardboard, mica tablets, etc.
5, thermal conductivity Category:
Thermal conductivity Cooling Graphite film, thermal conductive silicon film, heat conduction double-sided adhesive, thermal insulation silicone, thermal conductivity change data, etc.
6. Dust-proof class:
Gaomi sponge, filter cotton, dust-proof mesh, cosmetic cotton, ventilation filter, non-woven fabric, etc.
7, Shockproof class:
Foam cotton, sponge, foaming rubber, PORON, EVA, back glue and absorbing, sound insulation and other electronic die-cutting data.
Summary
Nowadays, the data used in die-cutting processing are not the same, and the nature of their data is still not the same, the need to apply the die-cutting processing tools are not the same.
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