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Several basic steps in mold cutting factory adjustment
- 2019-04-27-

(1) Receiving a die-cutting die

In the process of the die-cutting processing factory, after we finish the data, we need to receive the die to stop the loading of the knife. Then, when we receive the die in the first step, we need to stop collecting the die according to the drawing and the material number. In the process of receiving the die, we must remember that the requirements are correct compared to the item number and tool number, so that the tool can be picked up correctly, and it cannot be obtained only by the shape of the product. There are too many products with similar shapes in the large die-cutting processing factory. At the same time, the tools used in the same product are also new and old. Once the wrong tool is received, it will be discovered when the consumption is stopped.

(2) Fixed die-cutting die

After the die-cutting processing factory receives the paper, we need to fix the die that we received on the template of the die-cutting machine. At this fixed time, our demand is stricter than the work instructions, and we understand whether the mold is undercut or die-cut. If the upper punching die needs to be fixed on the lower die plate, if it is a lower die cut die, it needs to be fixed on the upper die plate. When fixing, we usually use a higher, thinner double-sided tape to stop fixing. When choosing a double-sided tape, remember to use a double-sided adhesive with high viscosity and good stability (usually using 3M tape) to avoid the die from falling during the die cutting process.

(3) Angle adjustment of fixed die

In the die-cutting processing factory, the time of fixing the die is not only fixed by the fixed tool. We must ensure the perpendicularity of the die-cutting direction of the die-die during the fixing process to ensure that the die is ensured and cut during punching. The strip is held in a vertical position.

(4) Fixing of die-cutting processing pad

After fixing the mold, we need a fixed pad. The main function of the pad is to maintain the direct contact between the blade and the template, reducing the damage of the tool and improving the service life of the tool. The backing plate is usually made of PVC board or PE insulating board with a thickness of about 1 mm. The common application area of the pad is more than 5mm on each side of the tool bottom plate. It is preferable to fix the pad on the template and take one side of the feeding direction.

Some die-cutting masters use two pads on the air when starting up, mainly for convenience.

(5) Conditioning of die-cutting processing pressure

The conditioning of the pressure in the die-cutting processing plant mainly refers to the conditioning of the depth of the die-cut die holder. After we have installed the tool, we need to stop the mold seat pressure test and check whether the mold can effectively cut the data. During the pressure conditioning process, it is strictly forbidden to stop the single action or the linkage punching directly. It is necessary to adjust the equipment to the manual gear position to stop the test conditioning. When the die holder is still unable to effectively cut the data when it is adjusted to the current maximum stroke, the pressure conditioning should be stopped and tested again. When the mold base is conditioned to the maximum stroke, it is clarified that the mold base pressure is too deep when the mold base pressure is too deep.

Note: In the process of conditioning, we should try to stop the conditioning with the minimum stroke conditioning unit, and should not be too large.